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Laser News

Laser News Digest - January 30, 2026

Published

This week in laser news: xTool's S2 Ultra pushes diode power to 70W at CES 2026, challenging CO2 territory. Creality's Falcon 3 introduces hot-swappable diode/fiber heads. Glowforge finally adds offline mode to the Spark Professional. Plus: LightBurn 2.0 brings AI material recognition and the industry moves toward enclosed designs.

1
xtool

xTool S2 Ultra Pushes Diode Power to 60W and 70W

At CES 2026, xTool announced the S2 Ultra series featuring 60W and 70W diode laser modules. This bridges the gap between traditional diode lasers and entry-level CO2 machines, allowing single-pass cuts through 20mm hardwoods.

What this means for you

This is significant for workshop owners debating diode vs CO2. A 70W diode eliminates the complexity of water cooling and tube replacement while approaching CO2 cutting capability. If you're currently limited by your 10-20W diode, this could be your next upgrade.

💡What this means for you+

The 70W diode rating translates to roughly 12-15W of optical output - enough for single-pass cuts through 20mm hardwood and 15mm acrylic. This closes 80% of the gap with entry-level 40W CO2 machines while eliminating water cooling complexity.

Market Position: Positions xTool as the power leader in consumer diodes. Previously, 20W was the practical ceiling. The S2 Ultra targets serious hobbyists ready to upgrade from starter lasers but not ready for CO2 complexity.

Open Questions:
  • Actual optical power output (vs electrical rating)
  • Pricing compared to xTool P2S CO2
  • Compatible with existing xTool accessories?

⏸️ Wait if: You recently bought a 20W+ diode, xTool P2S pricing is in your budget

✅ Buy if: You want CO2-like cutting without water cooling, Your current 10W diode is too slow for production

📋 Verified Specifications

SpecxTool S2 Ultra 70WxTool S1 40WxTool P2S (CO2)
Power70W diode40W diode55W CO2
Wood Cut (single pass)20mm10mm18mm
Acrylic Cut15mm8mm20mm
CoolingAirAirWater
EnclosureClass 1OptionalClass 1
Price (est.)~$2,500$1,099$3,999

Sources: xTool official specs, xTool official specs, xTool official specs

🏆 Standout Features

vs 40W Diode Lasers:75% more power without increasing machine footprint
vs Entry-Level CO2:No water cooling, no tube replacement, simpler maintenance
vs Atomstack S40 Pro:Better software ecosystem with xTool Creative Space
2
creality

Creality Falcon 3 Introduces Modular Hybrid System

Creality unveiled the Falcon 3 at CES 2026, featuring a modular hybrid system that allows hot-swapping between a 40W blue diode and a 20W fiber laser head on the same gantry. This enables both wood cutting and direct metal marking without separate machines.

What this means for you

For makers who need both wood engraving and metal marking capability, this eliminates the need for two separate machines. The fiber head opens up stainless steel and titanium engraving that blue diodes can't touch.

💡What this means for you+

The 20W fiber module operates at 1064nm wavelength - ideal for direct marking on metals like stainless steel, titanium, and brass. Combined with the 40W blue diode for wood/acrylic, this covers 90% of maker material needs.

Market Position: First consumer hybrid to include fiber. Previously, metal marking required a separate $3,000+ fiber machine. This opens jewelry making, tool engraving, and knife marking to the hobbyist market.

Open Questions:
  • Module swap time (claimed 'seconds')
  • Fiber head depth capability on hardened steel
  • Total system price with both heads

⏸️ Wait if: You only work with wood and acrylic, You need deep metal engraving (>0.1mm)

✅ Buy if: You sell personalized metal items, You want one machine for wood AND metal

🏆 Standout Features

vs Dedicated Fiber Machines:Combined system costs less than separate wood + metal machines
vs Single-Laser Diodes:Metal marking capability that blue diodes simply cannot do
3
glowforge

Glowforge Spark Professional Adds Offline Mode

Glowforge expanded its lineup with the Spark Professional, featuring a proprietary 'Cloud-Free' offline mode. This responds to long-standing community requests for local processing without internet dependency.

What this means for you

This addresses the #1 criticism of Glowforge machines. If you've been hesitant about cloud-only processing, offline mode removes that barrier. Worth watching for professional users who need reliability without internet dependency.

4
Brand

LightBurn 2.0 Launches with AI Material Recognition

LightBurn released version 2.0 with auto-material recognition. The software now uses camera AI to identify materials placed in the laser bed and automatically suggests optimal speed and power settings.

What this means for you

This eliminates the trial-and-error of dialing in settings for new materials. If you spend time testing scraps before committing to projects, LightBurn 2.0's auto-recognition could save hours per week. [Read our full LightBurn 2.0 Guide & Tutorial](/lightburn-software-guide/)

💡What this means for you+

Version 2.0 is the first major integer release since launch. The core update is 'Material AI', which uses standard USB cameras to analyze surface texture and reflectivity, matching against a cloud database to suggest presets.

Market Position: Widens the gap against free manufacturer software like xTool XCS. While XCS has become excellent for beginners, LightBurn 2.0's automation targets production efficiency for power users.

Open Questions:
  • Accuracy of recognition on similar-looking woods (e.g., Cherry vs Walnut)
  • Privacy of camera data (processed locally vs cloud)
  • Upgrade cost for existing license holders

⏸️ Wait if: You exclusively use xTool XCS and are happy with it, You don't use a camera with your laser

✅ Buy if: You switch materials frequently, You want industrial-grade control features not in XCS

🏆 Standout Features

vs xTool XCS:Universal G-Code support (works with almost any laser brand)
vs LaserGRBL:Modern vector editing, layers, and camera support (LaserGRBL is basic G-Code sender)
vs Previous LightBurn:AI Material Assist eliminates 'test grid' waste
5
Brand

Industry Shifts Toward Class 1 Safety Enclosures

Following 2025 regulatory discussions, most new consumer laser models released in January 2026 come standard with Class 1 safety enclosures and integrated HEPA/carbon filtration. Open-frame designs are becoming legacy products.

What this means for you

If you're shopping for a new laser, enclosed designs are now the norm. This is good news for home workshops - better safety ratings mean easier insurance and zoning compliance. Open-frame bargains may still exist, but plan for long-term filtration needs.

Related Coverage

Frequently Asked Questions

What is the most powerful diode laser available in 2026?

The xTool S2 Ultra offers 60W and 70W diode options, making it among the most powerful consumer diode lasers available. This approaches entry-level CO2 cutting capability without the complexity of water cooling.

Can I use Glowforge offline without internet?

The new Glowforge Spark Professional includes a 'Cloud-Free' offline mode, allowing local processing without internet dependency. Previous Glowforge models still require cloud connectivity.

What is LightBurn's new AI material recognition?

LightBurn 2.0 uses camera-based AI to identify materials in your laser bed and automatically suggest optimal speed and power settings, reducing trial-and-error when working with new materials.

Related Guides & Reviews

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